Fitment:Universal Fit. TECHNICAL DETAILS. Rear Dana 80 axle. 4.125" Bearing Cup Diameter. Includes tapered roller bearings, shims, threadlocker, marking compound & brush, ring gear bolts, pinion nut and pinion seal. California Residents: WARNING. Instructions for Dana 80 Trak Lok Rebuild OBSOLETE AND THE PARTS TO REBUILD ARE NOT AVAIALBLE. 94-98 Torque Spec for Trak Lok case halves is 70 ft … 2006-06-23 · Hi all, I'm finally gonna rebuild the blown Dana 80 for my truck. Here is the Dana/Eaton service manual for the Dana 80 Click here Dana reserves the right to discontinue or to modify its models 80 = 8,000 lbs. 100 = 10,000 lbs. 120 = 12,000 lbs. 140 = 14,000 lbs. 160 = 16,000 lbs. Follow vehicle manufacturer's instructions for wheel alignment inspection intervals. If excessive steering effort, vehicle wander, or uneven and/or excessive tire wear is Throughout this manual reference is made to certain tool numbers whenever special tools are required. These tool n urn hers are n urn hers of Miller Special Tools, 32615 Park Lane, Garden City, MI 48135. They are used herein for customer convenience only. Dana makes no warranty or representation to these tools. Miller Tool Number D-128 D-131 C-452 Dana 70 rebuild instructions DANA 80 Spicer Axle Maintenance Service Overhaul MANUAL Shifter - Manual Transmission; Spicer Differential Clutch Pack Rebuild Kit - Power-Lok Fits: Dana 70 Rear Differential Clutch Pack Rebuild Kit - Power-Lok ; 2012-04-11 · If anyone needs a free Dana Spicer 70 Repair Manual, here is the link: http Revolution Gear and Axle D80 Ford (1998 and Newer) Master Overhaul Kits come with all the necessary parts to ensure your differential job is a success. Revolution Master Overhaul Kits come with top quality Timken Bearings and National seals. Our Kits also include: Pinion seal, Pinion Shims, Carrier Shims, Pinion Nut, Gasket or Sealant, Preload the dana 80 repair manual compilation . this cd contains: *extensive diagrams of most major mechanical systems . . .see the chapters listed belowevery one has diagrams, photos and instructions. the diagrams are a life saver when repairing or reassembling your dana.. very handy when a better view of what you are putting back together is needed. See all 24 photos. The Dana 20 transfer case is a medium-duty, gear-drive unit that was manufactured from about 1962 to 1979. It is a part-time, manual-shift t-case that was found in Jeep, GM Instructions for Dana 80 Trak Lok Rebuild New clutch design part# 2003819 (Clutches only) / 2003857 (Clutches and Spiders). **NOTE THIS IS TRAK LOK ROUND STYLE PIN, NOT POWER LOK V STYLE PIN!!! D80 POWER LOK (P/L) ARE OBSOLETE AND THE PARTS TO REBUILD ARE NOT AVAIALBLE. 94-98 DODGE IS MOST COMMON APPLICATION FOR D80 P/L. From left to right: 1.